RELATION BETWEEN WELD CROSS-SECTION AND ENERGY INPUT
Q |
h H AEI where Hnet = — |
There is a simple but important relationship between the weld metal cross-section. Aw energy input : |
f2 Hnet _ Л f 2 H
A.. =
Q
J/s.
Heat required for melting in Joules/mm3 E = voltage supplied in volts.
I = current consumed in Amp. v = welding speed in mm/s
Aw = (Am + Ar) in mm2
A, = A if no filler metal is added
Q =
and
where Aw = (Am + Ar)
f1 = heat transfer efficiency from electrode to plate f2 = melting efficiency
Heat required to melt the joint Net heat supplied H, = Net heat available at the weld
Heat source |
fi |
MMA/GMA SAW GTAW |
0.8 - 0.66 0.9 - 0.99 0.21 - 0.48 |
fx f2 EI vQ |
A.. = |
Example 1. An arc weld pass is made on steel under the following conditions :
E = 20 V I = 200 Av = 5 mm/s
f1 = 0.9 f2 = 0.3 Q = 10 J/mm3.
Estimate the cross-sectional area of the weld pass.
Solution.
A = (0.9)(0.3)(20)(200) = mm[4]. Ans.
w (5)(10)