Applied Metrics for Welders

INTRODUCTION TO METRICS

The primary system of measurement used by most of the world is the metric system. The word “metric” is derived from the Greek word “metron,” meaning measure. This system is often identified by the initials SI, which is the abbreviation for Systems Internationale.

STRUCTURE OF THE METRIC SYSTEM

Quantity Represented

Name

Symbol

Plane angle

radian

rad

Solid angle

steradian

sr

TABLE 22.2 ■ SI supplementary units.

Supplementary Units

There are two supplementary units, the radian and the steradian, as indicated in Table 22.2.

The radian is the unit used to represent a plane angle, which is equal to 57.3°, Figure 22.1. Since one radian represents a relatively large angle of mea­sure, it is not often used on a drawing, except in cases when it is essential that SI units be maintained

Base Units

FIGURE 22.1 ■ The radian. FIGURE 22.2 The steradian.

throughout the drawing. In such cases, values of less than 57.3° are shown as decimal fractions of a radian. For example, 11° 30' would be shown as 0.20 radian (11° 30' 57.3° = 0.20 rad). Note that one degree approximates

0. 017 radian. This value can be used as a constant for converting a degree value to a radian value and, conversely, to change a radian value to a degree value.

Examples: To change 5° to a radian value, multiply 5° X 0.017 = 0.085 radian.

To change 0.35 radian to degrees, divide 0.35 by 0.017 = 20.6°.

Although not a part of SI, the degree (°), minute ('), and second (") symbols are generally used on draw­ings to represent plane angle dimensions. When an angular measurement includes minutes and seconds, it is preferred practice to show the minutes and seconds as a decimal fraction of a degree. For example, on a metric drawing, 30° 14'35" is best shown as 30.25° or 30.3°.

The steradian is the SI unit of measure for a solid angle. Such an angle has its vertex in the center of a sphere and cuts off an area of the surface of the sphere equal to the area of a square having sides the same length as the radius of the sphere, Figure 22.2.

Solid angle dimensions are not generally shown on two dimensional drawings. Reference is rarely made to steradian as a dimensional value. This unit is more likely to be used in technical data dealing with lighting.

Derived Units

Quantity

Represented

Name

Symbol

Area dimensions

square millimeter

mm2

Current density

ampere per square millimeter

A/mm2

Deposition rate

kilogram per hour

kg/h

Electrical resistivity

ohm meter

Q*m

Electrode force (upset, squeeze, hold)

Newton

N

Flow rate (gas and liquid)

liter per minute

L/min

Fracture toughness

megaNewton meter

MN-nr3/2

Impact strength

joule

J=N-m

Linear dimensions

millimeter

mm

Power density

watt per square meter

W/m2

Pressure (gas and liguid)

Pascal

Pa=N/m2

Tensile strength

Pascal

Pa=N/m2

Thermal conductivity

watt per meter Kelvin

W/(nrk)

Travel speed

millimeter per second

mm/s

Volume dimensions

millimeter cubed

mm3

Wire feed rate

millimeter per second

.

mm/s

TABLE 22.3 ■ Derived units pertaining to welding.

METRIC PREFIXES

In order to specify different values of metric base units of measure a set of prefixes is used, Table 22.4. When a prefix is applied to a base unit, it increases or decreases its value. A prefix that increases the value of a base unit is termed a multiple, and one that decreases its value is termed a submultiple.

The kilogram, for mass (weight), is the only base unit that initially contains a prefix; however, double prefixes are not applied to base units. In this case, it is standard practice to apply a prefix to the gram and not to the kilogram.

Prefixes represent powers of 10 and are com­parable to the decimal numeration system illus­trated in Table 22.4.

Decimal Numeration

Metrix Prefix

thousandths—1/1000

milli '

hundredths—1/100

centi J

I Decrease

tenths—1/10

deci

ones—1

base unit

tens—10

deka

hundreds—100

hecto J

f Increase

thousands—1000

kilo

TABLE 22.4 ■ Comparison of decimal numeration to prefixes.

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