UNDERWATER MMA ‘WET’-WELDING PROCESS DEVELOP­MENT

Deposition of stringer beads (see Fig. 15.7) has, generally, been recommended in the literature. Necessary strength can be achieved by superimposing additional beads. The advan­tages of stringer-bead technique include:

1. Easy control over travel speed.

2. Uniform bead surface.

3. Good arc stability.

4. Reduced risk of slag inclusions.

5. Reduced chances of undercutting.

6. Consistent and satisfactory penetration.

7. Ease of welding in low visibility conditions.

The following precautions are taken to produce good welds:

1. The joints should be well fitted.

2. Should be free from rust, oil, paint etc.

3. No abrupt changes in weld contours.

4. The ends of the short welds or tacks should be thoroughly cleaned and hammered to give a smooth surface.

5. The bead or layer deposited should be cleaned of slag, spater or globules before super­imposing additional runs. Van der Willingen (1946) described the use of a special wrapped heavy coated iron powder electrode which gave high deposition rate and excellent touch weld­ing characteristics. Fig. 15.7 shows the types of beads made in underwater welding. Table 15.1 shows the effect of the type of underwater welding conditions mentioned above on weldability of steels commonly used.

Weave beads

Stringer

bead

Table 15.1 Summary of likely effect of underwater welding conditions on potential weldability

Aspect of weldability

Wet welding

Local chamber welding

Habitat welding

1. Hydrogen

Very high increased

Probably some increased

Probably some increased

cracking

risk of cracking

risk particularly at great depths

risk particularly at great depths

2. Solidification

Some increased risk

Some increased risk with

Some increased

cracking

with depth

depth

risk with depth

3. Lamellar

Possible increased risk

Possible increased risk

Possible increased risks

tearing

particularly at depth

particularly at depth

particularly at depth

4. HAZ toughness

Probable deterioration

Little effect anticipated except possible slight deterioration immediately after welding

No effect anticipated except possible slight deterioration immediately after welding

5. Weld metal toughness

Deterioration

Possible effect at depth dependent on composition

Possible effect at depth dependent on composition

6. Stress corrosion

Increased risk

No effect

No effect

7. Fatigue

Possible deterioration in life

Possible deterioration in life

Possible deterioration in life

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