(continued)

ENGLISH SUPPLEMENTARY SYMBOLS

ESPANOL SIMBOLOS SUPPLEMENTARIOS

FOLDOUT 1: HOT WATER TANK

1" PIPE FLANGE-v 2 REQ'D X

TOP

HEAD

BOTTOM

HEAD

-0.125 6 HOLES

DETAIL В

HOLD DOWN LUG 3 REQ'D ES ON TANK

PRINTED IN U. S.A.

ALL LUGS TO BE WELDED

STOCK SIZES: SKINg MS

HEADS ^ MS

STACK 1 MS

SCALE: 1'8" = 1"

ORDER NO. 86

MAT. SEE NOTE

DWG. BY: L. GRADY

DWG. NO: 3841

HOT WATER TANK

FOLDOUT 2: CHASSIS FOR UTILITY TRAILER

ITwtyp

II 2PLA

- ALL ANGLES 4" x4"x-' 2 2 4

NOTE: ALL MEMBERS TO BE WELDED AS INDICATED WHERE A WELDING SYMBOL IS NOT SHOWN FOR A JOINT, REFER TO A LIKE COMPONENT FOR DETERMINING THE WELD

MATL: AS SPECIFIED |SPEC~ DRAWN BY: L. GRADY DRAWING NO.: 2

CHASSIS FOR UTILITY TRAILER

|ORDER NO.: 174 |SCALE: 1/4" = 1~

3£

COMPANY NAME

QUANT/ASSY	PART NO	DESCRIPTION	ITEM
2	2D.743	CENTER SILL	1
			2
2	A4D343A	CENTER BRACE	3
2	A8D189	STRIKER	4
4	38B236B	SIDE REINFORCING	5
4	9B33	CENTER SILL SEPARATOR	6
3	9A34	CENTER SILL TIE STRAP	7
1	9A35	CENTER SILL SEPARATOR	8
4	38A262	HOPPER END CONNECTION	9

FOLDOUT 3: CENTER SILL ASSEMBLY

TOP FLANGES TO BE BROUGHT FLUSH & SQUARE BEFORE WELDING

THE BOTTOM OF THE CENTER BRACE IS TO BE FLUSH WITH THE BOTTOM OF THE CENTER SILL FLANGE PLUS0.8 OUTSIDE, MINUS 0 INSIDE

NOTE: ALL DIMENSIONS ARE IN MILLIMETERS (mm) ROUNDED OFF TO ONE DECIMAL PLACE

CENTER SILL ASSEMBLY
REF. DWG. A2D664	PREPARED BY CHECKED BY D. R.
CORRECT IS	APPROVED £r.
SCALE 3/4" = Г-0"	DRAWING
DATE	A2D744

A			ITEM 1 WAS 1 PER ASS'Y & ITEM 2 REMOVED
REV	BY	DATE	REVISION

SILLS MUST BE WATERPROOF AND HAVE A MINIMUM GROOVE WELD SIZE OF 60% OF THE JOINT THICKNESS, WITH AN ULTIMATE TENSILE STRENGTH ACROSS THE WELD OF 40,000 PSI. WHERE COVER PLATE, AND SO ON, ARE TO BE APPLIED TO TOP SURFACE, THE WELD MUST BE GROUND SMOOTH. WHERE THE CENTER SILL SECTIONS ARE AUTOMATICALLY WELDED, THE GROOVE WELD SIZE IS TO BE A MINIMUM OF 75%. AT BOLSTERS, THE GROOVE WELD SIZE IS TO BE 100% FOR A MINIMUM DISTANCE OF 609.6 ON EACH SIDE OF BOLSTER CENTER LINE. DELMAR, CENGAGE LEARNING COPYRIGHT © 2009 ALL RIGHTS RESERVED PRINTED IN U. S.A.

^I-PL 2' X 64'X 7^'(C) FINISH TO ijf 1-BAR (B)1-PL (C) -

1-BAR (D)-

1-PL 4'x 16' X 18' SYMMETRICAL ABOUT C

1-BAR 1' X 5' X 62 (B)

FOLDOUT 4: TWO TROLLEYS FOR 2O TON ORE BRIDGE TROLLEY DRIVE MOTOR SUPPORT FRAME

NOTES: 1. ALL GROOVE WELDS MADE WITH COMPLYETE JOINT PENETRATION. 2. WELDS STRESS RELIEVED AT 1150° F FOR ONE HOUR. 3. LEGS OF ALL FILLET WELDS TO BE 3/8' UNLESS OTHERWISE DIMENSIONED. 4. THERMAL CUT OPENINGS SHOWN IN PLATE 'A'.

NO.	PARTS REQUIRED	IT.	PAT NO.	MAT'L.	NO.	PARTS REQUIRED	IT.	PAT NO.	MAT'L.	NO.	PARTS REQUIRED	IT.	PAT. NO.	MAT'L.
	MOTOR SUPPORT FRAME	1	WELD	ANN.	8	3/8' X 90° ELBOW	9		PIPE		6' DIA X 4 3/8'	16		A. ST'L.
			CONSTR.	ST'L.	8	3/8' PIPE X 4 LG	10				7 1/2' DIA X 4 3/8'	17
32	1 9/16' X 7 1/4' HEX NUT	2	F525A		8	3/8' PIPE COUPLYING	11			2	BAR 1' X 4' X 5 1/4'	18
32	1 1/2'' CP HEX NUT	3	FOR 2		16	3/8' ALEM. 1714 FITTING	12			4	BAR 1' X 5' X 6 1/2'	19
16	1 1/2' X 4 1/2' FIN BOLT	4	F525		32	SETS OF SHIMS EACH SET CONSISTING 2-1/16'THICK	13		ST'L.	4	BAR 2' X 6 1/4' X 7 1/2'	20
48	1 1/8' X 3 5/8' SQ HD BOLT	5								PL 3/4' X 15 1/4' X 24	21
64	1 1/8' LOCK WASHER	6	FOR 4 5			2-1/32' THICK				2	PL 3/4' X 16 X 18 1/4'	22
64	1 1/8' CP HEX NUT	7			32	1 1/2' CP HEX CHECK NUT	14	FOR ©	ST'L.	2	PL 1' X 18 1/2' X 61 1/2'	23
	3/8' PIPE X 6 7/8' LG	8		PIPE	8	3/8' X 90° STREET ELBOW	15		PIPE		PL 1' X 31-1/2' X 6'-9'	24

DRAWN BY: L. J. SIY

SCALE: 1/8' = 1'

DELMAR, CENGAGE LEARNING COPYRIGHT © 2009 ALL RIGHTS RESERVED PRINTED IN U. S.A.

TWO TROLLEYS FOR 20 TON ORE BRIDGE TROLLEY DRIVE MOTOR SUPPORT FRAME

3" S BEAM 5.7 LB PER FT

FOLDOUT 5: MOLD POSITIONER

FILLET SIZES
INCHES	mm
3/16	5
1/4	6
3*	10
1/2	13

DELMAR, CENGAGE LEARNING COPYRIGHT © 2009 ALL RIGHTS RESERVED PRINTED IN U. S.A.

W-1 COMPLETE ASSEMBLY TO BE TACK WELDED USING A WS E-6011 H-2 FINAL WELDS TO 8E AWS € 7018 OF APPROPRIATE SIZE W-3 SIMILAR JOINTS REQ. SIMILAR WELDS W-4 TO BE SHOP STD.

W-S ALL MEMBERS TO BE FLAME CUT

ORDER NO 106?

OATE 3-6-83

SCALE: 3/4" * Г-0"

MAT UNLESSOTHERWISF SPECIFIED TO BESHOPSTANDARO

DRAWN BY J. A.C.

TOLERANCE * I UNLESS OTHERWISE 8 NOTED

MOLD POSITIONER

(TO REPLACE PRESENT SYSTEMl

j MOLD POSITIONER

DELMAR, CENGAGE LEARNING COPYRIGHT © 2009 ALL RIGHTS RESERVED PRINTED IN U. S.A.

FOLDOUT 5 (CONTINUED): MOLD POSITIONER

TABLE OF CONVERSIONS FOR MOLD POSITIONER, DETAIL DRAWINGS
FEET AND/OR INCHES	MILLIMETERS	FEET AND/OR INCHES	MILLIMETERS
1/32"	0.8	7 1/2”	190.5
1/2”	12.7	8"	203.2
3/4"	19.1	81/8”	206.4
1"	25.4	9"	228.6
2”	50.8	12"	304.8
3"	76.2	Г - 4"	406.4
3 1/2"	88.9	1'-6"	457.2
3 5/8"	92.1	Г - 8”	508.0
4"	101.6	2' - 0"	609.6
4 1/2"	114.3	2' - 3"	685.8
5"	127.0	2'-8 1/2"	723.9
5 9/16"	141.3	3'- 10”	1168.4
6"	152.4	4'-1/2"	1231.9
7 1/4"	184.2

NOTE: MILLIMETER DIMENSIONS ARE ROUNDED OFF TO NEAREST TENTH

	QTY. 10	ORDER NO. 107
	MAT.: AS SPECIFIED	SCALE: 3 8" = 1"
DELMAR, CENGAGE LEARNING	DRAWN BY: E. L.C.
COPYRIGHT © 2009	DWG. NO. 53	DATE:
ALL RIGHTS RESERVED
PRINTED IN U. S.A.	ENGINE MOUNT
	REAR

З" X 2" X 3/8''

З" X 2” X 3/8"

FILLET SIZES
INCH	mm
1	6
4
5	8
16
3 8	10

NOTE 1: ALL BUTT AND FILLET WELDS WHICH ARE NOT DIMENSIONED ARE TO BE MADE IN ACCORDANCE WITH SPEC. W-1. NOTE 2: SIMILAR JOINTS ON BOTH LEFT AND RIGHT ENDS WILL REQUIRE SAME WELDS NOTE 3: DIMENSIONS ARE SHOWN IN INCHES AND MILLIMETERS

FOLDOUT 6: ENGINE MOUNT REAR

FOLDOUT 8: ROLLER STAND WELDMENT

MADE IN U. S.A.

PATF		REVISION RECORD	AWTH	URN,	СШ

DR.£ (0.437 0) THRU (4X). INSTALL USING HEX. HD. MACH. SCR. 3/8-16x1/2 LG., | WASHER, 1-16 NUT (4X)

FOLDOUT 9: MANDREL PULLER ASS'Y

16	HEX. NUT 14 UNC, ALLOY STL	4
15	SCR. HEX. HD. CAP 14x34 LG., ST, SAE, GR5	4
14	NUT, 3/4-10 UNC, ALLOY STL	4
13	SCR. HEX HD. CAP 3/4-1 Ox4"LG., ST.,SAE. GR5	4
12	HYDR. PWR. UNrT VICKERS SYSTEM-PAK TK 6VC-20-M-PIA-S8C-FNY AH-GF20-F1-AaWB	1	-100
11	MOD. RAC-01 B7 COUPLER, ROD ALIGN; SHEFFERCORP.	1	21.5
10	MOD. 5HHT4BK HYDR. CYL„ S/N1210741 5" BORE, 2 1/2' ROD, 48’ STROKE; SHEFFERCORP.	1	290
9	WHEEL BRAKE; MAC-CARR P/N 243ZT77	2	4
8	SWIVEL CASTERS, 081 PHENOLIC, 20D0 LB. CAP.; MAC-CARR, P/N 243ZT28	6	15
7	P/N 680-50476 FT. BRKT.; SHEFFERCORP.	1
6	DWG. C-T0213 PISTON END SUPPORT	1	14
5	DWG. D-T0083 Ш. BLOCK-HYDR. CYL.	2	55
4	DWG. C-T0090 BRACKET	1	85
3	DWG. C-T0212-2 BEAM DOLLY	1	245
2	DWG. C-T0212-1 BEAM DOLLY	1	24«
1	DWG. C-T0211 BEAM BASE	1	567
ITEM	DESCRIPTION	QTY.	EST. WTJEA
TOLERANCES (EXCEPT AS NOTED}	U. S.COMPOSITES CORP.
DECIMAL +	MATL	SCALE: 1"-1	DRN. BY:
APPD. BY:
FRACTIONAL: +	TITLE: MANDREL PULLER ASSY.
ANGULAR: +	DATE: DRAWING NUMBER: C-T0214

OB. MAR, CENBAQE LEAFING. COPYRIGHT ©2008 ALL RIGHTS RESERVH3 PR1HTEDIN U.8A

REF: APPROX. WT. 1800 lbs.

FOLDOUT 10: STRONGBACK STAND

11. Prepare a bill of materials for the bracket. Bill of Materials

11. Prepare a two-view sketch for each of the parts. P1

P2

12. Prepare a bill of materials for P1 and P2. Show each as a separate bill.

P1

P2

13. What do the following symbols signify?

a. □

b. ^

c. 0

d. R

14. a. What is the diameter size of the cutout?

11. What part of the holder assembly uses hidden lines in all three views to indicate a portion of its structure?

11. Is distance ^ the same as distance ©

11. What is the depth dimension for the S-beam?

10. In what order should this bracket be assembled and welded? Give reason(s) for the order selected.

dimension 17Лб"?

7. What element is missing in the both sides welding symbol shown in view X?

8 SIGNIFIES LENGTH OF WELD FIGURE 13.7 ■ Length of weld.

10. What is the fractional size of the 0 . 437 drilled hole?

10. Sketch the welding symbol that indicates the joint preparation and other elements required for each of the following illustrations.

9. Identify the weld(s) required for fastening the 16. How many joints require that they be welded

spacers to the square tubing. all around?

The metric system consists of three classes of SI units: (1) base units, which are units of measure; (2) supple­mentary units, which apply to the measurement of angles; and (3) derived units, which are adaptations of base and supplementary units.

There are seven SI base units of measure:

(1) the meter (or metre) for length; (2) the kilo­gram for mass (or weight); (3) the second for time; (4) the ampere for electric current; (5) the candela for intensity of light; (6) the mole for amount of substance; and (7) Kelvin (or Celsius) for temperature. Although the Kelvin is listed as the base unit for temperature, the degree Celsius is generally used in place of Kelvin.

Celsius (abbreviated C) has replaced the previ­ously used term centigrade. On the Celsius tem­perature scale, 0° represents the freezing point of water and 100° represents the boiling point of water.

Table 22.1 illustrates the seven SI basic units of measure and the symbols used to represent them.

Derived units are SI quantities obtained by combining base and supplementary units. The formation of a derived unit may involve multiplying or dividing a unit by itself, by another base unit, or by a supplementary unit; or it may be accomplished by directly combining units into a single expression.

Derived units are developed as needed. The following examples show how these units are derived. In the examples shown, a diagonal line (/) is used to mean the mathematical process of division (^), and a raised dot (•) is used to indicate multiplication (X).

1. Multiplying m-m (meter squared) produces the derived unit for “area.” The derived unit symbol is m2.

2. Multiplying m-m-m (meter cubed) produces the derived unit for “volume.” The derived unit symbol

is m3.

3. Dividing watts by amperes (W/A) produces the derived unit volt for “electromotive force.” The derived unit symbol is V

The list of derived units is extensive, having application to electricity, lighting, mechanics, and welding. Derived units concerned with welding are illustrated in Table 22.3 (as identified by the American Welding Society).

2. Correct the element shown in the following welding symbols so they are consistent with metric dimensioning practices. Apply the ele­ments as they should appear to the incomplete welding symbols shown on the right.

1 5. a. I n the sketch that follows, identify each view in terms of first-angle orthographic projection.

b. Prepare a three-view first-angle orthographic projection drawing which includes front, left side, and bottom views. Use the graph paper that follows this review for this purpose.

c. Apply the weld symbols shown on the three­dimensional drawing to the appropriate views and joints of the first-angle orthographic pro­jection drawing.

[1] What is the name of a gage used to measure nonferrous sheet metal?

[2] Give a brief explanation as to what is meant by true projection.

[3] Complete sketch A to show the significance of the weld symbol in sketch B.

[4] To what part of the hole does the size of a plug weld refer?

[5] 12,750 mm,

j. 0.7 millimeters_____________________________

[6] Interpret the weld symbols shown in the sketch. Include the type of weld and whether the weld is on the arrow side, other side, or both.